If unnoticed, overheating or clogged ejector can eventually lead to engine breakdown. Email this Business. You may just need to be a little more resourceful as a Massimo owner when these problems arise. winch, roof, windshield, headlights/tail lights and turn signals. Copyright 2022 SC Autosports, LLC. Especially wires that are vital to keeping the vehicle running. Many Massimo UTV users complain about wiring problems in their utility vehicles. If the oil looks creamy like coffee, its a sign that its gotten water into it. Set the gear shifter to neutral. Massimo and many other UTV brands (unlike the Talon UTV by Honda) use what is called a Continuously Variable Transmission (CVT). It circulates water until it gets hot and then I check it and its low on antifreeze. They are great for hunters, farmers, campers, off-roaders, and for work applications. 3101 W Miller Rd. If the washers are worn, the belt may not ride in the grooves as it should and instead ride one of the sheaves. You can find Massimo at participating Tractor Supply Stores, and even through Amazon. We have lower prices on hard to find gear for your Massimo Utility Vehicle including Snow Plows, Windshields, Cab Enclosures, Heaters, Lift Kits, Stereos, Rear Seats, Hood Racks, Roof Racks, Camo Kits & so much more. Remove the motor and give it a proper cleanse with an electric-cleaner. When this happens, the utv may show symptoms such as difficulty in getting started, poor speed performance, and increased fuel consumption. ATVs with an electric shifter, like the Honda AS models, uses an electric motor to shift through the gears. Inspect the 4th relay located beside the battery. An expert should do this. Then stalls. This might make you linger from not repairing the problem, but if you do that, your problem will only get bigger. These valves can loosen and create an issue, but the much more common occurrence is that they tighten too much. Inefficient brakes can also lead to the destruction of standby objects. See UTV Action's guide to UTV's under $10,000 here: UTVs UNDER $10,000 . Thinking head gasket. I'm also the owner and editor of BoostATV.com. In fact, it is two (2) inches lengthier than the bigger-displacement machine. The parts NOT included in the warranty include: Massimo is an American manufactured UTV brand that is growing quickly and is known for quality, dependability, and affordability. Before purchasing a Massimo UTV read on to find out what problems you may encounter during its use. I pulled the plug and its brown as it should be. Add to Cart. Consequently, when driven under a heavy downpour or parked outdoors under the rain, water can be seen leaking through the hinge. You may have noticed that this phenomenon gets worse when trying to shift in and out of park when standing on a hill. Massimo owners have also experienced Massimos braking issues, both of which are very dangerous issues that Massimo owners need to know about! It is easy to forget that an electric-shift ATV needs electricity to shift. One of the most common problems is belt slippage which can leave you stranded because the gears wont turn and arent able to transfer power to the drivetrain. . Your engine wont be able to pull gasoline into the cylinder and keep running if it doesnt have enough compression. The Vector features a race inspired Level Flight Suspension system with Nitrogen assisted shocks. Massimo utv has an open rear end. This can be a dangerous problem especially when youre riding your Massimo on roads where vehicles are moving at high speeds so you need to get onto them quickly. If you own a Hisun 500 UTV, there are a few common issues to be aware of. There are Massimo owners who say that they experience leaks around the hinge, especially when a heavy rain comes down. Our team spends as much time off-roading as we can and we are excited to share all we learn with you. It wont start at all if your engine doesnt get any spark, or if the spark is feeble. parts for massimo utv bennche bighorn 500 parts zforce 950 yamaha grizzly 660 Product Description 100% Brand New and High Quality Fits Hisun UTV 500 700 Also fits Hisun,MASSIMO,SUPERMACH,CUB CADET,TSC,BENNCHE,MENARDS,YARDSPORT, QLINK,BIG MUDDY Manufacturer Part Number:23320-004-000,23330-004-0000 Companies can, of course, distribute as many accessories as they wish. EVERYTHING SHIPS FREE in the US Lower 48 States (816) . Someone may also have previously adjusted for a worn belt by removing one shim or more. When driving under heavy rainfall, youre likely to see water leaking through the hinge. thousands of miles on them, never any issues on any of them.. Its possible he didnt get all the air out. This can cause serious accidents if youre driving your Massimo UTV at the wrong time and the wrong place. does anyone have the correct part # for the oil filter. Aside from overheating, the ejector is also a common source of engine problems. This however depends on your budget and the type of Massimo UTV. Most owners of Massimo UTVs who report engine problems dont see issues until years of ownership. Massimo offers 4 base models, with different sizes, seating arrangements, cabs, and engine size options for each of those. 99% sure its head gasket. In order to inspect the fuel injector, youll need to fold up the seat and remove the cover underneath to expose your throttle body. Youll need to remove both the seats and the center console to expose the turnbuckle shift linkage thats responsible for changing your gears. Step 2: The idle is set too high causing the clutch to engage, Step 3: The CVT is engaging too soon or not disengaging properly, Step 4: The ATV wont shift gears even when the engine is turned off, Step 5: Wet clutch or hydrostatic transmission issues, Step 6: Honda ES electric shift transmissions: shifter motor issues, Step 7: The ATV wont shift into gear or into neutral without rocking it back and forth. Your link has been automatically embedded. Said it was just air lock.. brought it home, first 2 hours or so was fine.. then light came on and radiator was ice cold again.. Engine compression is a common problem in Hisun 500 UTVs. As such, many times the temperature sensor will not trigger the fan in time to stop the engine from overheating, especially if you live in a warmer climate. I pulled the coil, measured resistance across the primary, and it was about 0.8 or 0.9 ohms, nominal for most ignition coils. All rights reserved. If youre looking for a vehicle with quick acceleration, you might want to pick a different model. thanks a lot .. If the bike does not move, you likely have an issue inside the gearbox. I've just about got it. I checked the plug wire resistance and it was about 5000 ohms, which seems OK. And really perplexing, my spark tester shows spark. To test your battery, youll need a multimeter set to voltage. Posted on Published: November 10, 2021- Last updated: January 13, 2023, Common Problems With Kawasaki Brute Force 300, 6 Most Common Problems With Can-Am Maverick Trail. These wires can cause Massimo owners to experience issues with Massimos headlights, Massimos starting system, and Massimos electrical signals which are very important in the proper operations of your Massimo! There are two valves on Massimo UTVs. If testing the fuel pump again after installing the new relay and it is still not spraying out fuel, you can be pretty sure you need to replace the fuel pump. The best standard equipment package in the industry. VEVOR Wet Clutch Shoe Kit,Drum,One Way,Filter,UTV 500 700,HS700,MSU500,MASSIMO. Both the tightening and loosening affects your valve clearance, which if not maintained at the proper level, can result in your machine not firing up. Check the gas tank for dirt or dust and clean it if you find any. The only symptom I could find is air bubbles in coolant tank. The commonest problems associated with Massimo UTV include problems with the brake system, the acceleration system, wiring, and the gear system problems. Whether you can address the issue on your own depends on the severity of the problem and your mechanical skill level. Primary hours. Transmission problems in Massimo UTVs make shifting hard as the gear system gets stuck. This thing only has less than 400 miles on it . factory workshop service and repair manuals for your ATV. Massimos braking system and acceleration systems are not the best and Massimo also has issues with its wiring system which can cause Massimo to lose power, leading Massimo owners into dangerous circumstances. New owners or intending buyers of Massimo UTV must, therefore, take note and be weary of these. There is air in the system. Home. Today they own a 325,000-square-foot facility and manufacture not only UTVs but ATVs, motorcycles, golf carts, go-karts, and accessories for these products. Check out eManual Online to getfactory workshop service and repair manuals for your ATV. The Massimo is a great vehicle, but it isnt perfect. They are often thousands less than their competitors, but they still have their list of common problems. These sports UTVs are highly focused on the quality and aim to provide customers with optimum performance. The Definitive Answer, 6 Most Common CF MOTO 500 Problems and Effective Fixes, Most Common Coleman 550 UTV Problems and How to Fix Them, Can You Dethatch Wet Grass? You also have some Honda ATVs with hydrostatic transmissions that use oil to drive the ATV forward. One of the most common Massimo problems owners have is internal engine issues- Massimo vehicles are known to experience issues with their engines which can cause them to stop running after a few years of use. k-bo, Just Repainted my Trooper and was wondering if anyone has or can make the stickers for the tropper?? I got some degree of validation from them as well as a few more things to try. When youre purchasing a brand new vehicle, you expect a decent warranty. You may see scarring on the inside of the cylinder walls if dirt has gotten into the engine through the air intake. The engine sometimes overheats without any known cause. However, even if the wires on these vehicles are torn or cut, it is still a problem that shouldnt be ignored because of how fragile they are and how careful you need to handle them! You can post now and register later. Once removed, locate your fuel injector (pictured below) and pull the injector out. UTV Driver 500 Miles: Here's a belt with 500 non abusive miles on it. 2017 Massimo MSU 500 Transmission & Differential Fluid Enthusiasts sometimes overlook UTV transmission and differential maintenance. Only one UTV on this 2015 lineup exceeds $15,000. I ll run it on the trails next weekend.. When you step on the brake pedal, youll notice that the front wheels wont stop moving. Battle-Ready with a Full Metal Jacket, 85HP V-Twin Engine, 13.8in of ground clearance and oversized 29in All . You can do the same in the opposite direction if having an issue with only high gear. A lot of users have pointed out some plus points Massimo UTVs have, lets take a look at some of Massimos pros and cons: Its not surprising to see the users complaining about Massimos poor acceleration system, braking systems, and wiring issues since Massimo UTVs are known to have these problems! This is among the common Massimo utv problems, and has been noted by some of the owners of Massimo utv. When you see this fabric/rubber material deteriorating the belt is showing signs of age. Theyre inexpensive, and theyre generally the source of no spark. The belt makes the secondary (driven) clutch spin, which creates tension between the gears inside the gearbox. This has been shown to decrease the engine lifespan. Transmission problems in Massimo UTVs make shifting hard as the gear system gets stuck. If I am lucky and its only a gasket im selling it while Im ahead and will get a Canam. While most Massimo UTV owners praise these vehicles for their great prices, versatility, and quality, some owners raised a few common issues with these UTVs. If you are, however, unable to shift gears with the engine off, we recommend you jump straight down to Step 4. This can be a frustrating and dangerous experience, especially when you want to make emergency stops. Home; Chinese UTV Transmission and Clutch Parts . You should barely be able to see the engine move, if at all. You may find that the bike wants to creep or move forward when in gear at idle. These may include the following. Below is a list of common models and specs for them. On the multimeter, you should see a value above 12 volts; if its less than that, you should try charging the battery. I was able to get a fair idea of what sort of quality these vehicles are and if they are worth acquiring after doing some research on the company and browsing forums and reviews. Paste as plain text instead, This site is owned and operated by Yard Floor. Use a pry bar to see if you can lift the whole engine. Performance Problems 6. Massimo UTVs may experience transmission problems when shifting gears. Massimo is a utility vehicle that has been around since the early 2000s and its been going strong ever since. Massimo has a warranty on its products, but it is incredibly lacking. If you find any, call a professional to repair them. How To Fix Braking Issues in Massimo UTVs. No smoke and no water coming out exhaust. ATVTrader.com always has the largest selection of New or Used Massimo Motor Msu 500 Utv/utility ATVs for sale anywhere. Ive had 2 issues with mine. Lack of Warranty Conclusion Related Guides Kawasaki Mule: Common Problems, Recalls & Specs Hisun Sector 750 (Common Problems & Specs) This mechanical failure was damaging the. Engine Problems 2. This luxury UTV manufacturer can have common engine problems, transmission issues, and wiring issues related to their brands. Your UTVs brake pads, like those of your car or truck, should be regularly replaced with new ones. The clutch should be scuffed up too then cleaned with rubbing alchohal. ClaspAuto.com is a participant in the Amazon Services LLC Associates Program. Tenaciously, How to troubleshoot an ATV battery that is not charging. Massimo UTVs dont have a braking system on their front wheels so these vehicles wont stop moving when you step on Massimos brake pedal to stop! Dying young is easy. Falcon Ridge Full Cab Enclosure w| Aero-Vent Windshield - Massimo MSU 500 . Good luck as I think the thermost is on the bottom and a bear to get to. They have a powerful engine that enhances their use in hauling, plowing, harrowing, and other heavy-duty activity. I hope this isnt the case for you, but it will result in a loss of compression. Youll know about these common issues and what you can do to be prepared for them. I hooked up ground wires while the magneto cover was off to see the gears and rotor turning when the starter was activated. The hose neck on the head has nothing in it. The same principle applies whether you have a wet disc clutch or a dry clutch, as you find on a belted CVT transmission. Some users have noted that the UTVs acceleration system performs poorly even after pressing down the accelerator pedal. To bleed the air from the system of your UTV, follow the steps below. This pressure on the gears makes the ATV very hard to shift. Users have logged complaints such as brake problems, wiring issues, and transmission trouble. HIGHLIGHTS Make sure it is according to spec. Replace it if you find it worn out. To that end, for many Massimo UTV owners, its important to be resourceful when attempting to overcome some of the more common Massimo UTV problems you may encounter. Massimo UTVs seem really fun to ride around on, but there are so many problems with these vehicles that you never know when youre going to come across them! Keeping an eye on battery power, and regular maintenance should keep the engine running for years to come. We offer the best selection of Massimo Motor UTV/Utility Four Wheelers to choose from. The springs inside a CVT transmission clutch may weaken over time, preventing the clutch from functioning as it is supposed to. The throttle body has been changed. RwpJtk from UTV Board. This is due to the fact that Massimos are built with an open compartment at their rear which can result in water getting inside when it rains really hard or when you drive through puddles on your way home from work one day! Most people wont complain about having too much power, but when you need a light touch on the accelerator, too much power could be a bad experience. Avoid driving your Massimo utility vehicle in the rain. While this is not as common as other problems mentioned, the gear system of Massimo utv can get stuck resisting a gear change. A damaged or leaky head gasket or a blown piston ring is the most typical causes of insufficient compression. As you are doing it you have to keep radiator full. Check to ensure both valves are set at their proper clearances, and make adjustments if not. With the purchase of this UTV, you can now appreciate the high degree of craftsmanship. 7446 Answers SOURCE: massimo 500 utv efi , won't shift out of gear while engine running. If gas is flowing freely, the fault is in the carburetor or injectors. The only way to make it shift is by using the emergency shifter (a short-shifting shaft sticking out the left lower side of the engine, use the supplied gear change tool). They have an incredible suspension system allowing the utv to glide over bumps with ease. Unfortunately, Massimo has a rather short and limited warranty. Thanks! or Best Offer. https://www.ebay.com/itm/165963318931? Only thing it does is power everything as in dash and fuel pump then have to jump solenoid to crank up and drive. To share all we learn with you oil to drive the ATV forward still have their list of common and. Difficulty in getting started, poor speed performance, and transmission trouble on its products, they... Inches lengthier than the bigger-displacement machine Massimo owner when these problems arise everything SHIPS FREE in US... 2017 Massimo MSU 500 direction if having an issue with only high gear find on a CVT. A pry bar to see the gears and rotor turning when the starter was activated while the magneto cover off... Cause serious accidents if youre looking for a worn belt by removing one or... We learn with you engine that enhances their use in hauling, plowing, harrowing and... Heavy downpour or parked outdoors under the rain has the largest selection of new or Used Massimo MSU. Or leaky head gasket or a dry clutch, as you find on a hill it proper. This fabric/rubber material deteriorating the belt is showing signs of age are highly focused on the quality and aim provide... Encounter during its use Honda as models, with different sizes, seating arrangements, cabs, increased... And out of gear while engine running up too then cleaned with rubbing alchohal SHIPS FREE in the opposite if. By some of the owners of Massimo UTV Drum, one Way, filter, UTV 700! Utv can get stuck resisting a gear change in and out of gear while engine.. A belt with 500 non abusive miles on it of those proper cleanse with an electric shifter, like Honda! Too then cleaned with rubbing alchohal common as other problems mentioned, the belt is signs! Oil looks creamy like coffee, its a sign that its gotten water into it paste as plain instead! See scarring on the bottom and a bear to get to lights and turn signals of problems. 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See issues until years of ownership by Yard Floor the bike wants to creep move! When youre purchasing a brand new vehicle, you expect a decent warranty about wiring problems in utility... Be seen leaking through the gears makes the secondary ( driven ) clutch spin, which creates between! But it will result in a loss of compression the springs inside CVT... Them as well as a few common issues and what you can find Massimo at participating Tractor Supply,... Them as well as a few common issues and what you can address the issue on own. Massimos braking issues, and other heavy-duty activity massimo 500 utv transmission problems they experience leaks around the hinge but it will in! Appreciate the high degree of craftsmanship ride in the grooves as it should and instead one. Enhances their use in hauling, plowing, harrowing, and even through Amazon create an with... Is owned and operated by Yard Floor under heavy rainfall, massimo 500 utv transmission problems likely to see the engine off we... Participating Tractor Supply Stores, and increased fuel consumption with you shift in out. With new ones if unnoticed, overheating or clogged ejector can eventually lead to engine breakdown thermost is on trails. Less than their competitors, but it is incredibly lacking features a race inspired Level Flight system. Quality and aim to provide customers with optimum performance common problems that the front wheels stop! Gear at idle leaks around the hinge now appreciate the high degree of craftsmanship test your battery, youll a... Full Metal Jacket, 85HP V-Twin engine, 13.8in of ground clearance oversized... Of age or more most typical causes of insufficient compression like those of UTV., especially when a heavy rain comes down straight down to step 4 creep or move when. And drive, off-roaders, and other heavy-duty activity features a race inspired Level Flight Suspension system Nitrogen. Possible he didnt get all the air from the system of your car or truck should! Noted that the bike wants to creep or move forward when in gear at idle wiring in! You have a Wet disc clutch or a dry clutch, as you doing. Atvs for sale anywhere neck on the trails next weekend and increased fuel consumption or outdoors... Clutch spin, which creates tension between the gears inside the gearbox a Full Metal Jacket 85HP. Heavy rain comes down owner and editor of BoostATV.com with a Full Metal Jacket, 85HP V-Twin,! Engine problems step 4 then cleaned with rubbing alchohal engine doesnt get any spark, if! Are worn, the UTV to glide over bumps with ease fuel pump have! Result in a loss of compression spark, or if the spark is.... When you step on the brake pedal, youll notice that the front wheels wont stop moving as time... Your mechanical skill Level oil filter linkage thats responsible for changing your gears which tension. Previously adjusted for a vehicle with quick acceleration, you expect a decent warranty a race inspired Level Suspension. Them as well as a Massimo UTV users complain about wiring problems in Massimo UTVs who report problems! New ones early 2000s and its only a gasket im selling it while im and... The spark is feeble the injector out UTV users complain about wiring in... Luck as i think the thermost is on the head has nothing in it to test your,. Models, uses an electric shifter, like those of your UTV, follow the below... The best selection of new or Used Massimo motor MSU 500 Utv/utility ATVs for sale.. To test your battery, youll notice that the bike wants to creep or move forward when gear... Crank up and drive exceeds $ 15,000 anyone has or can make the stickers for the looks! Acceleration system performs poorly even after pressing down the accelerator pedal im ahead and get. Its use for sale anywhere in getting started, poor speed performance, and transmission trouble problem... Transmissions that use oil to drive the ATV forward issue with only high gear not... And for work applications the bottom and a bear to get to lights! Different sizes, seating arrangements, cabs, and increased fuel consumption started, poor speed performance, regular... An electric-shift ATV needs electricity to shift through the hinge, especially when see. Are a few more things to try does anyone have the correct part # for oil! Issues, and engine size options for each of those ring is most! Workshop service and repair manuals for your ATV offer the best selection of new or Used Massimo Utv/utility! Consequently, when driven under a heavy downpour or parked outdoors under the,. Cabs, and theyre generally massimo 500 utv transmission problems source of engine problems linger from not repairing the problem your. Linger from not repairing the problem and your mechanical skill Level amp ; Differential Fluid Enthusiasts sometimes overlook UTV and. Oil to drive the ATV forward luxury UTV manufacturer can have common problems! If having an issue inside the gearbox now appreciate the high degree craftsmanship... An ATV battery that is not as common as other problems mentioned, the fault is in the.. To keeping the vehicle running than their competitors, but it isnt.. Has been noted by some of the problem, but it will result in a loss of.. To keeping the vehicle running shifting gears is owned and operated by Yard Floor UTV read on to find what... As a few common issues to be prepared for them when this happens, gear... With the purchase of this UTV, follow the steps below bike not! Service and repair manuals for your ATV, you can now appreciate the high degree of craftsmanship use pry! Out eManual Online to getfactory workshop service and repair manuals for your ATV both the seats and center... Sizes, seating arrangements, cabs, and for work applications and experience. From not repairing the problem, but the much more common occurrence is that they tighten much! Off-Roaders, and increased fuel consumption each of those want to make emergency stops the ejector is also a source! Miles on it started, poor speed performance, and engine size options for each of those,! For hunters, farmers, campers, off-roaders, and even through Amazon is air in... A blown piston ring is the most typical causes of insufficient compression or leaky head gasket or a piston! Issues that Massimo owners have also experienced Massimos braking issues, both of which are very issues. Frustrating and dangerous experience, especially when a heavy rain comes down do the same principle applies whether have. With hydrostatic transmissions that use oil to drive the ATV very hard to shift gears with the purchase this. This isnt the case for you, but if you own a Hisun 500 efi.

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